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Difference Between Crawler Excavator and Tire Excavator

02-22-2024
Structure, function and application scenarios The main difference between crawler excavators and tire excavators is the structure, role and applicable scenes. The following is the relevant introduction:123 Structure. Crawler excavators use tracks as the main support and movement method, have a large ground ratio pressure, and are adaptable and suitable for rugged terrain; tire excavators use tires as the movement method, and can move and steer quickly on flat ground.1234 Role. Crawler excavators are mainly used in heavy engineering projects such as earthwork, mining, building construction, etc., with excellent working ability and efficiency; tire excavators are mostly used in light engineering projects such as urban construction and municipal engineering, such as building roads, pipeline excavation and pavement repair. Applicable scenes. Crawler excavators are suitable for complex and changeable mining and earthmoving operations, such as sites with large slopes or rugged terrain; tire excavators are more suitable for urban areas, as well as workplaces that require frequent movement.
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The basic requirements of forklift maintenance

04-22-2023
Forklift maintenance mainly includes the following aspects: Cleaning. Keep the inside and outside of the forklift clean and tidy, regularly clean the body, engine, hydraulic system, etc., to remove dust, grease and other dirt, to ensure that no debris affects the normal operation of the forklift. Inspection work. Check the appearance of the forklift, fuel, lubricant and cooling water, etc., to ensure that the components work properly, including starting, running and braking performance, and whether the lights and sound signals are normal. Fastening Work. Checks and tightens fasteners, including tires, brakes, steering, hydraulics, electrical systems, etc., to ensure no looseness or damage. Adjustment work. Adjust various parts of the forklift, such as valve lash, hydraulic system, electrical system, etc., to ensure proper fit and efficiency. Lubrication work. Regularly lubricate the key components of the forklift, such as bearings, chains, slide rails, etc., to reduce wear and friction and extend the service life of the forklift. Battery maintenance. For electric forklifts, the battery status needs to be checked regularly, including charging and maintenance, to ensure its normal operation. Safe operation. During maintenance and servicing, it is important to follow safe operating procedures, such as shutting down the forklift and wearing safety gear. In addition, regular inspection and replacement of filters, including fuel, air and hydraulic filters, as well as regular checking of the battery status, are required to ensure proper operation and safe use of the forklift.
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Introduction to main pumps in excavators

05-22-2022
First, the main pump introduction In the excavator, the main pump is the energy converter for each actuator of the excavation device, which is responsible for converting the hydraulic oil into power to drive the hydraulic motor and cylinder to work. The main pump usually adopts hydraulic variable pump or piston pump. Hydraulic variable pump refers to change the eccentric distance of the plunger or adjust the angle of the swash plate, in order to change the size of the displacement of the hydraulic pump. This kind of pump has the advantages of large flow, high pressure, wide speed range, high efficiency and low energy consumption, and is usually used in excavators and other large mechanical equipment. Piston pump refers to the reciprocating piston structure to achieve a variable flow of a hydraulic component. This pump has the advantages of high pressure, stable displacement, sensitive response, etc., and is widely used in engineering machinery, metallurgical equipment, mold machinery and other fields. Second, the working principle of the main pump The working principle of the main pump is dependent on the mechanical properties of the hydraulic fluid, driven by the motor through the drive mechanism to drive the variable pump or piston pump rotation, so that the hydraulic oil is pressed into the hydraulic system. According to the type of hydraulic pump, pressure and flow size will be different, but all have the function of providing power. Third, the main pump maintenance and troubleshooting In daily use, the excavator main pump needs regular maintenance and maintenance to ensure that it can operate normally. Should regularly replace the hydraulic oil, clean up the filter, refill lubricating grease and so on. If the hydraulic system is found to be abnormal, the hydraulic oil temperature is too high, the displacement is reduced and other faults, it should be timely troubleshooting. The specific steps of troubleshooting include testing the parameters of the hydraulic pump, using professional equipment for testing, and repairing the hydraulic system of the excavator. It should be noted that in the process of troubleshooting, special attention should be paid to safety issues to ensure that it will not bring losses to the lives and properties of the staff. Four, conclusion In the excavator, the main pump is a very important hydraulic component, which directly affects the efficiency and performance of the excavator. Only by keeping good maintenance and repair of the main pump can we ensure the normal operation of the excavator and bring a better experience for the user.
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Working Principle of Excavator Travel Motor

03-07-2020
The travel motor of an excavator is a critical component of its mobility system, and its performance directly affects the operational efficiency and reliability of the excavator. The following will detail the working principles of the excavator travel motor and the functions of its various components. 1. Motor Startup and Power Supply The startup of the excavator travel motor relies on a stable power supply. The motor is typically designed for direct current (DC) or alternating current (AC) drive, depending on the model and design requirements of the excavator. When power is connected to the motor, current flows through the motor's coils, generating a magnetic field that interacts with the permanent magnets inside the motor, thus driving the motor to rotate. 2. Internal Structure of the Motor The internal structure of the motor typically consists of a stator, a rotor, bearings, end caps, etc. The stator is wound with coils that generate a magnetic field when current passes through them. The rotor, usually made of permanent magnets, interacts with the stator's magnetic field, creating a rotational torque. Bearings support the rotor, reducing friction and wear, while end caps fix and seal the motor, ensuring the stability and safety of its internal structure. 3. Oil-Driven Transmission The operation of the excavator travel motor is often powered by an oil transmission system. Pressurized oil, delivered by a hydraulic pump, is directed through piping to the motor, driving its rotation. The motor is equipped with seals and oil passages to ensure that the oil can circulate internally, effectively transmitting power. 4. Motor Speed and Control The rotational speed of the motor can be adjusted through the control system. The control system can regulate the output pressure of the hydraulic pump according to operator instructions or an automatic control system, thereby altering the motor's speed and output power. Additionally, precise control over motor speed can be achieved by adjusting the flow rate of the oil. 5. Direction Control Mechanism Direction control of the excavator travel motor is typically achieved through a direction control valve. This valve alters the flow direction of the oil based on operator input, resulting in forward or reverse rotation of the motor and subsequent control over the excavator's travel direction. 6. Motor Efficiency and Heat Dissipation During operation, the motor generates heat, which requires a cooling system for dissipation. The cooling system typically includes a radiator, fan, and other components that circulate coolant or air, dissipating the heat generated by the motor into the surrounding environment, ensuring it operates within a normal temperature range. Regular maintenance and servicing of the motor, such as changing lubricating oil and cleaning the internal structure, are also essential for maintaining its efficiency. 7. Fault Diagnosis and Maintenance The excavator travel motor may encounter various faults during operation, such as difficult startup, unstable speed, and malfunctioning direction control. Timely fault diagnosis and maintenance are crucial. Fault diagnosis is typically conducted by inspecting the motor's appearance, listening to its operating sound, and measuring voltage and current. Repairs or replacement of relevant components should be carried out promptly upon identifying faults to ensure the normal operation of the excavator travel motor. In conclusion, the travel motor is the core component of an excavator's mobility system, and its working principles involve multiple aspects. Understanding and mastering these knowledge areas are essential for excavator operators and maintenance personnel. Correct operation and maintenance can ensure the long-term stable operation of the excavator travel motor, improving the overall performance and service life of the excavator.
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